On the Workbench

Here are the latest photos of the (many) half-finished models in the Stuart workshop. At least when they are in the uncovered state, you can see some of the construction methods more clearly than when they are finished. I tend to have several planes on the go at any one time, which prevents boredom setting in, but does mean they tend to take a long time to finish!

Albatros D.V



This is the Golden Age kit, which I can highly recommend, in the process of conversion to CO2 power. The motor is a Gasparin GM 120, and I am hoping to hide the filler nozzle inside a removable pilot. You can see the tank between the motor and nozzle. I have built in a lower access hatch under the motor so I can get at the mounting bolts, and will have a removable nose block behind the propellor. Scale is close to 1/16th. As usual, I could not resist putting in a couple of extra fuselage stringers. This should not be a problem, as I will have no weight of rubber in the rear fuselage to worry about.


Curtiss P-6E Hawk


OK - here is the plan. The model in the background is my 1/24th scale 15.5" span model built from the old Comet plan, and it is a great flier, but gets lousy static marks in scale competitions - not enough detail, and a see-through tissue finish. So, I have started a slightly larger version, 1/20th scale, giving a span of just under 19". This will have exactly the same outlines, incidence angles and centre of gravity (so hopefully it will fly as well as its little brother), but more detail and a fully painted finish. The fuselage now has a scale number of stringers, and there is more sheet round the nose (It is bound to need noseweight anyway, so this is only putting in the weight in a useful structural way).



This new photo was taken in May 2003 and shows that at least some progress has been made, as the model now has an upper wing and a tailplane. The wing has twice the number of ribs as the original Comet design (though still nowhere near as many as the real one!) and separate ailerons. The tailplane has scale structure and the elevators will be hinged with wire from sandwich bag ties.



This set of bones was pulled out of the cupboard again in 2011 after a 7 year hiatus - something of a record even for me. As you can see I've managed to keep it moving and quite a bit of progress has been made. The lower wings have been constructed, as has the fin, the radiator and the underfuselage fuel tank. Just about ready for covering in fact.


Dornier Do 335


Not much to say about this one - it is the West Wings kit, started in a fit of enthusiasm when it first came out, and sitting around in this state for a couple of years. I am planning to power it with two rubber motors, one driving each propeller. The kit is very well designed, but there is plenty of scope for weight reduction.


Macchi C.202 Folgore



This model is from the Pres Bruning 1/24th scale plan. Nice proportions for a flying model, so hopefully it should go well (one day!) Note I have now built the wing as well!


Gee Bee Model X


I was building this model with a group of other modellers who belong to the Yahoo "ffcookup" Group. The idea is that we all build the same model at the same time, and share our building experiences, hints and tips as we go. The problem is, most people have finished theirs several years ago, and mine is still not finished! The Plan chosen was the Tom Nallen design, 18" span of the Gee Bee Model X, which was given away with Flying Aces News a few of years ago. It has been a very enjoyable build so far - a nice light design of a charming little aircraft. The airframe without tissue weighed just 9 grams.



Some more progress to report now (May 2004) as the airframe is covered, and I have even managed to carve one of those tricky wing fillets. Shame I have now got to do another one and make it look identical to this one. Who knows, maybe I will actually get it finished this year!


Fokker D.VII


This is how far I got with my second attempt to join in with a build for the ffcookup group. The kit is the Golden Age Reproductions 20" span Fokker D.VII, which is an old Scientific design from before the war. Very light design, as you can see (e.g. 1/16" square trailing edge), with the potential to be a real floater.

You may notice one non-standard Fokker D.VII feature, namely the two cockpits. This is because I will be finishing mine as a post war Belgian civil machine that was used for giving joy rides.


Pfalz D.XII



This is the DPC models kit, which I started for another cookup on the Small Flying Arts site. Again, long after the cookup is finished, my model isn't!

I managed to get the two bottom wings and one of the upper ones done, and even covered one of them. I modified the kit design to add scale rib spacing, and separated the ailerons.



The Esaki tissue has been printed with five colour lozenge on my ink jet printer. To improve opacity the upper surface is chalked on the rear with light grey pastel chalk, and the lower lozenge with white chalk. The rib tapes (also chalked tissue) were added afterwards.



Some progress to report in December 2005, as for no obvious reason I got renewed enthusiasm for this project. You can see there is now a fuselage and a complete upper wing, plus the tail surfaces. These latter were scratch built using the Windsock Datafile drawings as a guide, and feature laminated outlines. Rudder and elevators are hinged with soft wire.



The complex lower wing fairings are a distinctive feature of the type, and rather than use paper fairings as suggested in the kit, I have tried to carve them from soft balsa block, let in between the formers and the 1/32" ply root ribs.



The saga continues! I cannot believe how fast a year can go past. Here we are in December 2006, and the model staggers slightly closer to the finish line. The fuselage has been covered and airbrushed, as have the tail surfaces.



To get the slightly fuzzy colour demarkations on the fuselage I used "sausages" of blue tac, with masking tape attached to the top of the blue tac outboard of the area to be painted. The paint spray gets slightly under the radiused edge of the "sausage" giving a softish edge. If you owned a finer airbrush than mine, you could of course do it freehand.


Skyleada North American YF-100 Super Sabre


As you can see from the plan, this old Skyleada design is not overendowed with stringers, and begs the question, just how many sticks of balsa do you need to reproduce a round fuselage?



One thing I could not live with was the square lower corners of the air intake, so I added a pair of stringers instead of just one, which allowed me to break the corner. I also added a hollow laminated intake, which as well as looking more realistic, also gives you somewhere convenient to hide noseweight.



Uncovered fuselage and wings show fairly light structure. Note some sheet in-filling round the nose, and under the canopy and spine.



Just the canopy and spine to add now. Test glides in the garden showed it to be very nose heavy (like the Skyleada Mystere was) so I took the opportunity to cut out the tailplane and refit with more negative incidence. The result was a much floatier glide. The last thing you want with these models is to have to add tail weight!



This photo shows the motor trough. The Rapier is mounted where the Jetex 50 is shown on the plan. The model is 14 inch span with plenty of wing area, so I am hoping it will go alright with a standard L2 motor.



Here is the model in the state it was it before the first flights. As it turned out, I am glad I did not add any markings! Flight trials could be best described as "disappointing". With the model balanced for a reasonable glide, under power, it began to stall, and this got worse and worse during the flight, to the extent that it started doing flick loops. Eventually the wing to fuselage join gave way, so I have a bit of repairing and recovering to do. The conclusion I came to is that the motor is mounted just too far forward, so as the propellant burns off, the model becomes more and more tail heavy. I will modify the model to move the motor mount further rearwards before I fly it again.


Blackburn Shark

This was not a model I had planned into my schedule – it’s all Greg West’s fault. He sent me a pdf of the plan, which is a pre-war Comet design, and I knew I just had to build it. The wingspan is 34 inches, and the structure is incredibly light. It is amazing just how little wood some US designers were putting in their models compared to the bricks turned out by some UK companies. I think this has the potential to be a real floater for outdoor flying when the weather is calm. There is more structure in some peanut scale models than this, but what there is in this design looks to be in the right place. The Warren girder struts will help to keep the wings rigidly aligned, and the main challenge would seem to be the undercarriage, and how to make it more crash resistant. Greg has built one and successfully flown it - you will find a video of it in action in the 2010 FAC Nats report. It looks so good in the air that this is definitely one I need to finish.


Hawker Audax


I won the this old West Wings kit in a raffle (it has the original peel-off paper patterns on the parts sheets) and for no obvious reason took it away on one of our trips up north to cut some bits out. Before I knew what had happened, I got to this stage.

You might notice in the photo that as the design does not feature side keels for the fuselage, I have attempted to keep everything straight when adding the stringers by temporarily gluing scraps of balsa sheet between each former on both sides. These will come out anytime soon.

I plan to finish the model as an Audax in desert colours, just to be different.


Helio Super Courier


I thought it would be fun to have a model to enter the high wing peanut class at the 2008 FAC Nats, so drew up and started this Helio Super Courier. Needless to say it never got finished in time.



Work restarted in December 2011, and by mid January some further progress is apparent. Mind you, FAC have dropped the high wing peanut event for the 2012 Nats, which rather serves me right for delaying so long! You can see I'm planning a rather spotty colour scheme.


Blackburn Blackburn


Who could not fall in love with the Blackburn Blackburn? I mean look at it! There's an aeroplane with real charactor, and space for three in the roomy cabin. Pity the poor pilot stuck way up there in the slipstream. I guess this particular naval specification for a fleet spotter was mostly to blame, because its competitor, the Avro Bison was also spectacularly ugly!



I may be proved wrong, but the proportions look quite good for free flight to me, so here is another no doubt doomed attempt to make a competitive lightweight competition peanut. I'm helped this time by some superb 1/20 square wood I bought from Alan Cohen (three bundles in three different stiffnesses) plus some very light 1/32 and 1/64" wood from Dave at Easybuilt Models

The bits here weigh just under 6 grams, which is pretty good for me.



The original plan was to have the model finished for the 2011 Indoor Nats, but I managed to break assorted wing spars and a section of leading edge while masking and painting the wings. I thought I could perhaps live with the breaks, but eventually decided rather than to rush the model and try and get it finished for April I would strip three of the wing panels, repair and recover them. As you can see I have yet to repaint them. So, revised target for completion is April 2012.



The cowl louvres are formed into the thin card panels using a needle slid up and down in slits cut where the rear of each louvre is. To keep the front of the louvre straight, a steel rule is fixed over the card so the tip of the needle runs against it. This method was shown to me by Tom Hallman, and in my opinion looks far better than sticking balsa bumps onto the nose - for one thing, they are open at the rear just like the real thing.



January 2012 and finally the top wing is attached. The wing roundels were made by overlaying pieces of painted decal - firstly a white disc, then a blue ring and red centre - all cut out using an Olfa compass cutter. The stripes on the rudder were also cut from painted decal.

Portsmouth Aerocar


On the trip back from Geneseo with Clive in 2010 I was leafing through a book on post-war civil aircraft when I came upon a photograph of the Portsmouth Aerocar for the first time. I thought it would make an interesting rubber twin, but didn't hold out much hope of finding a 3-view for such an obscure aircraft (only one prototype was manufactured). Well, all credit to Portsmouth Aviation, who are still very much in business and have an interesting history section on their web site, including an excellent history of the Aerocar, with a 3-view and many photos. It took me a while to get a plan drawn up, but the model is now underway and I'm hoping to get it finished in time for Geneseo 2012.



So far I have nearly finished the wing, which is cracked rib construction using two spars, very similar to the Argosy, with removable outer panels. One of the booms is well underway and the basic fuselage box is done. Wingspan is 28" and I'm hoping to be able to swing a pair of 7 inch props. The rubber has to pass over the wing because of the high thrustline, but I think I should have enough clearance.



Some more progress apparent in December 2011 - both booms finished, the tailplane made and the fuselage now has a nose and canopy framing. The weight seems reasonably under control at 44 grams so far.




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